— 402W

An Apartment Winery

So we had some leftovers after moving the Blueberry Mead to the carboy for secondary fermentation, and since we both really hate to put things to waste, we decided to make the most of the lees and blueberry pulp using a recipe from rochesterwinemakers.org.

Lees and Pulp from the Blueberry Mead

We bagged and tagged the leftovers for a couple of days, but once we found the recipe we knew exactly what had to be done.

Sterilizing Mason Jars

Emily picked up some mason jars to bottle the jam in, but first they had to be sterilized by lightly boiling them for a few minutes.

Blueberry Mash

The next step was to heat the mash and mix in a healthy amount of sugar (about 1 cup of sugar for every cup of pulp), making sure to stir constantly while it was heating.

Sealing the Jam Jars

Once the jam was nice and thick, we fished the jars out of the boiling water, quickly applied the lids and rims, and returned them to the boiling water to seal them up.  I’m not sure exactly what the purpose of flipping them upside down is, but we were both taught that by different people in different parts of the country a long time ago, so I assume there must be some merit to it.  Perhaps the residual heat from the jelly helps to soften the sealing compound so the jar can press in and create a proper seal.  Perhaps it’s merely superstition.  Either way, we ended up with a perfect seal on each of the jars.

Chill Out

Lastly, we left them out to cool by the window and really solidify the seal.  Looks pretty tasty, but check back for an update after we have our first taste later this week!

 

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Ricki's Cheesemaking Kit

After our initial, relatively successful foray into winemaking, Emily and I decided to try our hand at creating some cheese.  We purchased a Mozzarella and Ricotta cheesemaking kit from Brooklyn Homebrew that included everything you need to make cheese at home.

Cheap, Non-ultrapasturized Milk

The first (and most obvious) ingredient is milk.  It is important that the milk is as fresh as it can be, and also NOT ultrapasteurized.  The ultrapasteurization process takes place at high enough temperatures to damage the proteins needed to make cheese.  For this go-around, we just used the fairly cheap whole milk from the deli downstairs.

Citric Acid

To start the process of turning this milk into cheese, we took 1-1/2 tsp of citric acid, diluted it in 1 cup of water, and added it to the cold 1 gallon of milk.  Citric acid functions as an emulsifying salt to stabilize the water and oil phases of the cheese and improve body and texture.  After the acid was thoroughly mixed in, we put the mixture on the stove and heated it to 90 deg F.

Chopping the Rennet Tablet into quarters

While the milk/water/acid mixture was heating, we prepared the rennet solution.  Aside from milk, rennet is the most important part of the recipe.  According to Wikipedia, rennet “is a complex of enzymes produced in any mammalian stomach to digest the mother’s milk, and is often used in the production of cheese.”  It acts on milk’s proteins, like casein, to bind them into curds.  The rennet contained in this kit was most likely extracted from the stomach of a calf as a side product of veal production.  The recipe called for 1/4 tablet (1/4 tsp) of rennet diluted in 1/4 tsp of cool water, per gallon of milk.  When the milk solution reached 90 deg F, we removed from heat, stirred in the rennet solution, and covered for 5 minutes to allow the mixture to harden.

Clear separation of curd and whey

After uncovering, we were able to see a clear separation of curd and whey when pushing on the side of the solution.  The first couple of times we checked it wasn’t quite hard enough, so we let it sit about 5 additional minutes.

Who cut the cheese?

To further separate the curds from the whey, we cut the cheese (hehe) at an angle into approx. 1″ cubes…

Stir them curds.

…stirred them over heat until they reached 105 deg F, then removed from the heat and stirred for 5 more minutes.

Strain them curds

We then strained any excess whey to leave only some delicious mozzarella curds behind.

Microbomb the curds.

After transferring to a microwave-safe bowl, we microwaved the curds on high for 1 minute…

Drain the whey

…and drained any remaining whey from the mix.

Cheese hands

At this point, we reheated the curd in the microwave to 135 deg F, and were supposed to knead the cheese like bread dough.  However, there were two problems.  First, I accidentally overheated the cheese so it was a bit too hot to knead by hand at first.  Secondly, the cheese appeared to be a bit soft, almost like ricotta in texture, and wouldn’t clump together like mozzarella should, resulting in a severe case of cheesehands.  Normally, at this point we would have stretched the cheese to align the proteins and help it solidify, but the consistency was just too soft to do this.

Mozzarella or Ricotta?

Despite the all-too-apparent issues, we stuck with it and continued to reheat and knead (with a spoon when it was too hot) for a few iterations, and eventually came up with something resembling a mozzarella ball.

Wrap it up.

It was at this point that Emily came up with an ingenious plan – she suggested that we wrap the soft cheese in plastic wrap and place it in the fridge overnight, in hopes that the cheese would harden into the shape of the plastic.

Finished ball of mozzarella-ricotta hybrid cheese.

Lo and behold, when we took it out in the morning, it had actually hardened!  After a taste-test, we realized we had come up with a delicious mozzarella-ricotta hybrid, with a taste like ricotta and the consistency of mozzarella.  Strange, and not what we expected, but definitely pretty tasty!

Yummy Omelette!

In the end, our new “mozzacotta” was deeeelicious on an omelette!

Once again, we ended up a great final product, but also learned some things along the way:

Soft cheese is due to the milk being pasteurized at too high a temperature.

Lesson 1: Happy Cows don’t necessarily mean Quality Milk
According to Home Cheese Making, a book that we had purchased with the kit, the soft texture that we ended up with may not have been our fault.  Although the cheap milk that we bought wasn’t ultrapasteurized, it was still probably over-heated during the normal pasteurization process, destroying the proteins needed to make a harder cheese.  We did what we could, but next time it would be better to use higher quality milk to start with.

Lesson 2:  Got me feelin’ so Fly like a Cheesehead
To be honest, Lesson 1 may have been the only lesson we needed to learn.  Although this cheese ended up being a little soft and tasted a little differently than we expected, it was a great addition to our breakfast and several other meals…and was a lot of fun to make!

Finished Product

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Matt straining the blueberry pulp one last time

It’s been 7 days since we’ve pitched the yeast! Time to transfer the wine to the secondary. Here’s Matthew giving the blueberries one last strain to get as much of the yeast and juices out.

What's left of the blueberry pulp

Here’s what’s left of the 2 cheesecloth bags. Last week one of these could barely fit in this glass pan!

A better perspective of where we work

To give you a better perspective of where we work, here’s a photo of the studio’s kitchen. Small, but functional…

Siphoning the wine to the carboy!

A sampling of the wine. Matt's facial expression is not a reaction!

We could not help but take a small sampling while the wine was siphoned over. It was very fruity and a little thick, there was definitely an alcohol taste. Matt said the aftertaste reminded him of red wine, but I didn’t get that.

The lees on the bottom

Here’s what’s left over at the bottom of the primary fermentation container. Lees and pulp! Don’t worry we will use this soon… just you wait.

Refitting the airlock

Matthew refitting the airlock.

Emily saying goodbye for 30 days

This is me, saying goodbye… see you later in 30 days… I’m already feeling the separation anxiety.

Another perspective of the space we work in

Another perspective of the studio.

the left over pulp

Here are the remaining pulp form the cheese cloth mixed with the lees. We saved it in a Ziploc bag for another project weekend, we’ll tell you soon!

Some stats:

Yesterday – 1/26: specific gravity of 1.052

Today – 1/27: (Pre-transfer) specific gravity of 1.051

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Download Video: MP4 Ogg

There’s so much activity going on in the bucket! Here’s a video Matt took of me straining the blueberries on day 5. The specific gravity is still dropping, from 1.064 yesterday to 1.061 today.

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Download Video: MP4 Ogg

Quick update as of 5:15pm EST:  Mash temperature is still holding steady at 60 deg F.  The Specific Gravity is now at about 1.071 and dropping, which means our little yeast cells are doing their job and making us some alcohol!  They’re also farting CO2 through the airlock at the rate of about one bubble every 5 seconds, as shown in the video above.

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Matt checking the primary 24 hours after pitching the yeast

It’s been two days since we pitched the yeast and things are finally bubbling! Pictured above, is Matt checking on the mixture 24 hours after pitching the yeast. There is barely any activity, just a faint smell of alcohol. Luckily, we read online that the type of yeast we are using (Lalvin EC-1118) does not really pick up til the 2nd day. The hydrometer read a specific gravity of 1.078, the dessert wine level.

Matt straining the blueberries

We learned how badly blueberries stained our hands the first night, so I went out and bought rubber gloves for the daily straining process.

Lots of bubbles in the airlock

This is from earlier today. There are lots of bubbles in the airlock, and a new one coming up every few seconds!

Blueberries floated to the top

We opened the bucket to find lots of activity going on! The smell was much stronger and the blueberries, now also full of yeast bubbled to the top. The hydrometer read a specific gravity of 1.076. Lower than yesterday’s.

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After a last-minute addition of a GIANT (16qt) pot and 2 sq. yds. of cheesecloth that Emily picked up, we finally had all the ingredients and equipment needed to make some Blueberry Mead.   We prepared the ingredients (and ourselves) to start the primary fermentation process.  The process itself seemed fairly straightforward:  simply boil the water with the honey, skim off the junk, pour it over the berries, and add the yeast.

Prepare the honey-water!

Step 1: Boil the honey-water, skim the scum
Since we knew it would take a while to bring the honey to a boil, we made that our first move.  We had a 16qt pot to boil 15qt of water plus 10lbs of honey, so we decided to split the honey-water up into 2 equal batches (each consisting of 7.5qt of water and 5lbs of honey).

Skim the Scum

Due to the volume of the mixture, it took nearly 40 minutes to bring to a boil.  Per the recipe, we kept it in a rolling boil for 20min as Emily skillfully skimmed off any residue that formed on the surface.

Prepare the Berries

Step 2: Prepare the berries
While we were waiting for the water to boil, we got the mash ready.  Turns out 124oz of blueberries is quite a lot of blueberries, so we decided to cut the cheesecloth in half and make two packets instead of one big one.

Mash 'em up

After Emily tied up the tops nice and tightly, we dropped them into the primary fermenter and squeezed them out.  To finish up the mash, we added yeast nutrient (4tsp of DAP) to promote growth and efficiency of the yeast.  Typically, we would have liked to add a nutrient mixture called Fermaid-K as well, but they were sold out at our local supply shop.

Dump the Honey

Step 3: Pour the honey-water over the mash
We poured the first batch of honey-water over the berries, waited another hour for the second pot to boil, and poured that in too.  Ideally this mixing would be done all at once, but we did the best that we could in this small apartment with its miniature stove.  All things considered, it wasn’t too lengthy a process; we started at around 11:30pm and poured the second pot at around 1:40am.

Chilling on the fire escape

According to the yeast specs, the temperature of the mash is supposed to be between 70 and 80 deg F before pitching the yeast, so we decided to put the primary fermenter on the fire escape to expedite the cooling.  Although this did help, it still took until 8 or 9 the next morning to dip below the 80 deg mark.

Creating the Must

Step 4: Make the must, pitch the yeast
At 10:30 the next morning, we took the yeast out of the refrigerator to avoid thermally shocking it.  After 2 hours the packet was puffed up and ready to be rehydrated.  To rehydrate the yeast, we mixed the packet into 110 deg F water.  When the temperature of this must dropped below 90 deg F, it was ready to be pitched.

Pitching the Yeast

And there you have it!  The mix was now ready to be sealed up and have it’s sugars converted by the yeast to alcohol and carbon dioxide.

Overall, the process was fairly simple and painless, but we did learn some things along the way:

What have I done?!

Lesson 1: If the Glove Fits…
Between preparing and mashing the blueberries, we both stained our hands a beautiful “corpse purple.”  Gloves would have prevented this.

Lesson 2: More Pot…
Our constraints didn’t allow for this, but for those who have a larger range in their kitchen, a 30qt pot would substantially cut down on the time it takes to prepare and boil the honey-water.  That said, aside from the extra time, it seems that splitting this into 2 steps didn’t really hurt the process.

Lesson 3: Say Cheeeeese…
Using more than 2 sq yd of cheesecloth would have made tying the packets much easier and cleaner.

Lesson 4: Chill Out, Bro…
Cooling the mixture to a healthy temperature for the yeast takes A LOT more time than we thought it would.  From the time we added the second boiling honey-water mix, it took about 9 hours to cool.  Instead of climbing out the window to keep checking on the temperature all night, we could have had a healthy night’s sleep and just waited until morning.

Fire!  Oh wait, it's just time to check the mash temp...

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Most of the items in our starter kit from Midwest Supplies. We purchased the Starter Winemaking Equipment Kit w/ Gilda Single Lever Corker.

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Last night, we bought frozen blueberries and are now thawing in the fridge.At first we decided to start with blackberry mead, but there was a lack of the blackberries, so now we’ve opted for blueberry mead instead.

Tonight we buy the honey, yeast and other small but vital ingredients!

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